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    Automobile wire harness welder

    Product Category

    Ultrasonic welding machine series

    Model：PD-WHJ-C-01
    Control method：Automatic
    Current：Direct current
    Operating frequency：20KHZ
    Pneumatic pressure：0.1-0.7mpa
    Welding area：0.5mm²-30mm²
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    Product Description

    PD-WHJ-C-01 automotive wire harness welding machine, is for automotive wire harness connection wire lap welding, new energy vehicle wire harness, battery car wire harness, metal wire, end welding processing equipment. The machine is ultrasonic welding method, the use of high frequency vibration wave transfer to the two metal surfaces to be welded, under pressure, so that the two metal surfaces rub against each other and form a fusion between the molecular layer, not only can realize the wire and wire welding together, multiple wire parallel butt welding into a wire junction, but also can be thin or fine wire welding on a thick plate, transistors or integrated circuit leads of the welding. The connection between conductor and conductor on the current export harness has been commonly used ultrasonic welding instead of traditional crimping and solder welding, ultrasonic welding advantages are welding fast, low energy consumption, high fusion strength, good electrical conductivity, no sparks, close to the cold state processing, no flux and external heating, will not be too high or low because of the external temperature and deformation, no residual stress, the surface of the welded parts of the pre-weld treatment requirements are not high. It is possible to weld between metals of the same type and dissimilar metals. The welding process is pollution-free, environmentally friendly and safe, and most importantly, the conductivity of the weld is superior. Therefore, the application of ultrasonic metal welding on the wiring harness has become the most economical and reliable design feature, and is also the first choice for future automotive wiring harness welding.

     

    Equipment parameters

    Machine name automobile wire harness welder Model PD-WHJ-C-01
    Processing range Soldering of copper and aluminium wire harnesses, copper stranded wires, copper braided wires (copper braid) to metal terminals, soldering of wires or thin cables to car airbag rows, motor lead wires.
    Power forms Ultrasound Control method Automatic
    Principle of action High frequency, inverter Current Direct current
    Processing customization Yes Operating frequency 20KHZ
    Power 2000w，3000w，4000w Pneumatic pressure 0.1-0.7mpa
    Voltage 220V Welding area 0.5mm²-30mm²
    Machine weight 60kg Size Machine size：540X380X450mm

     

    Advantages of the equipment

    1、Large welding range, non-sparking welding, environmental protection and safety.

    2、Close to the cold processing, the workpiece does not anneal, no oxidation traces, welding process stability, online detection control.

    3、High fusion strength, welding materials do not melt, not fragile metal characteristics.    

    4、Imported configuration, well-known brand generator and transducer, quality assurance, good welding effect, good conductivity after welding, very low or nearly zero resistance coefficient.

    5、Low requirements for welding metal surface, oxidation or electroplating can be welded. Welding size and shape can be adjusted at will, welding.

    6、The shape of the welded surface mesh can be adjusted at will, the welding is firm and can withstand large tension and high pressure.

    7、The welding process is simple, low energy consumption, cost saving and labour saving.

    8、Multiple welding modes, can support network control as well as data monitoring.

    9、Compact structure, does not occupy too much space. Light weight, easy to carry.

     

    Keys: Ultrasonic welding machine,Stripping machine

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