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Ultrasonic metal spot welding machine



Model:PD-DHJ-M-03
Control method:Automatic
Current:Direct current
Operating frequency:20KHZ
Pneumatic pressure:0.1-0.7mpa
Welding area:0.5mm²-30mm²
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Product Description

PD-DHJ-M-03 automotive wire harness welding machine, is for all kinds of metal sheet, automotive copper and aluminium wire harness, copper stranded wire, copper braided wire (copper braid) and metal terminal welding, wire or thin cable and automotive airbag wire row welding, motor lead wire end welding processing equipment. The machine is an ultrasonic welding method, using high-frequency vibration waves transmitted to the two metal surfaces to be welded, under pressure, so that the two metal surfaces rub against each other and form a fusion between the molecular layers, not only to achieve wire to wire welding together, multiple wires parallel butt welding into a wire junction, but also to weld thin sheets or thin wires on thick plates, transistors or integrated circuits of the leads of the welding. The connection between conductor and conductor on the current export harness has been commonly used ultrasonic welding instead of traditional crimping and solder welding, ultrasonic welding advantages are welding fast, low energy consumption, high fusion strength, good electrical conductivity, no sparks, close to the cold state processing, no flux and external heating, will not be too high or low because of the external temperature and deformation, no residual stress, the surface of the welded parts of the pre-weld treatment requirements are not high. It is possible to weld between metals of the same type and dissimilar metals. The welding process is pollution-free, environmentally friendly and safe, and most importantly, the conductivity of the weld is superior. Therefore, the application of ultrasonic metal welding on the wiring harness has become the most economical and reliable design feature, and is also the first choice for future automotive wiring harness welding.

 

Equipment parameters

Name of machine Ultrasonic metal spot welding machine Model PD-DHJ-M-03
Processing range Welding of copper and aluminium wire harnesses, copper stranded wires, copper braided wires (copper braid) to metal terminals, welding of metal sheets to wire harnesses, welding of wires or thin cables to car airbag rows, welding of motor lead wires.
Power form Ultrasound Control method Automatic
Principle of action High-frequency, inverter Current Direct current
Processing customization Yes Operating frequency 20KHZ
Power 2000w,3000w,4000w Pneumatic pressure 0.1-0.7mpa
Voltage 220V Welding area 0.5mm²-30mm²

 

Advantages of the equipment

1、Large welding range, non-sparking welding, environmental protection and safety.

2、Close to the cold processing, the workpiece does not anneal, no oxidation traces, welding process stability, online detection control.

3、 High fusion strength, welding materials do not melt, not fragile metal characteristics.    

4、Imported configuration, well-known brand generator and transducer, quality assurance, good welding effect, good conductivity after welding, very low or nearly zero resistance coefficient.

5、Low requirements for welding metal surface, oxidation or electroplating can be welded. Welding size and shape can be adjusted at will, welding.

6、The shape of the welded surface mesh can be adjusted at will, the welding is firm and can withstand large tension and high pressure.

7、The welding process is simple, low energy consumption, cost saving and labour saving.

8、Multiple welding modes, can support network control as well as data monitoring.

9、Compact structure, does not occupy too much space. Light weight, easy to carry.

 

 

Keys: Ultrasonic welding machine,Stripping machine

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Power supply power:6W  220VAC
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Turning method:Intermittent start, program controlled
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