Wire harness tinning machine

Product Category

Medium frequency spot welding machine series

Equipment model：DHJ-ZP170KW-03
Function：Wire cutting, stripping, cutting, feeding of copper, soldering to leads, unloading
Spot welding method：Medium frequency inverter spot welding
Length of cut line：40mm-200mm（Customizable）
Tare length：Customised to customer requirements
Wire diameter range：1-30 square feet
Production capacity：≥1200 bars/hour

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Product Description

DHJ-ZP170KW-03 Metal sheet lead welding machine, can complete the welding of metal sheet and lead wire, welding of shaped copper sheet and copper wire, wire spot welding forming equipment, the equipment can automatically feed various shapes of metal sheet to the designated position through the vibration plate at the same time another part for the electronic wire harness automatically completed: cutting wire, stripping, positioning to the specified position of the metal sheet after the completion of welding action. The equipment is widely used in the electrical and electronic industry (e.g. processing of wire inside relays and leakage protection switches), the automotive harness industry, the home appliance industry, etc.

The machine adopts medium frequency welding power supply with PLC human-machine interface as the core control system, which has low energy consumption and greatly reduces the electricity consumption and can effectively reduce the production cost. Short welding time, stable welding quality, high production efficiency and less oxidation on the welding surface. Adopting automatic feeding system, the welding and cutting position is precise and the cutting length and cutting position are adjustable. The machine can meet the requirements of many specifications and different shapes of spot welding, such as: square, crescent-shaped, etc. The whole machine is equipped with well-known brands, the machine has the functions of power supply indication, overheating protection, welding parameters display and record, etc., the welding quality is stable and the quality is guaranteed.

To achieve automatic production operations, completely get rid of the traditional need to complete more than one set of equipment, multiple jobs to complete production operations defects. Fully automated production greatly reduces the company's operating costs while improving product quality. It has solved many problems such as uncontrollable output and quality in traditional processing.

Equipment parameters

Equipment model	DHJ-ZP170KW-03
Function	Wire cutting, stripping, cutting, feeding of copper, soldering to leads, unloading
Spot welding method	Medium frequency inverter spot welding
Length of cut line	40mm-200mm（Customizable）
Tare length	Customised to customer requirements
Wire diameter range	1-30 square feet
Production capacity	≥1200 bars/hour
Rated current	10A
Rated voltage	380V/220V
Cooling methods	Water circulation cooling
Machine weight	Approximately 400kg
Machine size	1000mmX750mmX1500mm(without projection)

Product features and advantages

1、The machine touch screen operation, cut wire length stripping length spot welding length including (front welding length back welding length) can be adjusted on the touch screen, replace new product specifications more aspects, no need to move mechanical parts, foolproof operation ordinary workers also need only simple training can be on the job.

2、Using medium frequency welding power supply, low energy consumption, greatly reducing the electricity consumption, can effectively reduce production costs.

3、Welding cycle from pressurization, slow rise, spot welding, cooling, welding 2, cooling 2, maintenance, rest and other timing, and can set multi-pulse output mode, can meet the requirements of various materials spot welding process.

4、Short welding time, stable spot welding quality, high production efficiency, less oxidation on the spot welding surface, and compared to other welding methods, the surface of IF spot welding products is smoother and flatter without burrs.

5、Adopting automatic feeding system, precise welding and cutting position, cutting length and cutting position are adjustable, which can meet a variety of specifications of wire spot welding.

6、The whole machine is equipped with well-known brands, stable welding quality and guaranteed quality. The machine has the functions of power indication, overheating protection, welding parameters display and record.